Tag Archives: furniture makeover

Let Me Fix You: Box Spring to Bed Slats

Scouring thrift stores can be a great, cheap solution for outfitting your space with vintage furniture, but it can also be the source for a growing to-do list of DIY projects. Such was the case with the beautiful wooden bed frame I found at my local Salvation Army. I scooped it up for $120 and brought it home to my new apartment only to discover that my box spring now posed two major problems: (1) the box spring, combined with my modern day super thick pillow-top mattress, made the bed too high to get into (like step-stool necessary), and (2) at some point during the move, my box spring developed this squeaking sound that creaked every time I rolled over.

So, I could get a new box spring (but it would set me back another $100 and it still wouldn’t solve the height problem) or I could replace my box spring with an alternative. I went online and discovered many mattresses today, particularly those of the pillow-top variety, don’t need to be flipped and thus don’t require a boxspring anymore. My first thought, of course, was: IKEA! They don’t believe in box springs either! Which would have been an excellent solution, if only my new bed frame had had a center rail—an integral structural support to the thin slats sold at IKEA. Not eager to test out their buckling potential, I looked into: a single sheet of plywood, which was nixed for its apparent susceptibility to mold growth, or a bunky board, except that they are designed to only be used in addition to slats (which made me question why people buy them at all?). This left me with only one option: it was time to make my own bed slats.

Step 0: Googling

I started researching making my own bed slats and found this excellent slat tutorial.

Step 1: Acquiring Tools

You know what’s awesome about doing all your previous DIY projects in your Stepdad’s back shed? Power tools. Do you know what my apartment doesn’t have? Power tools. It does, however, contain a wimpy (albeit visually appealing) toolbox! But, given the scope of this project, and even though I had some woodworking knowledge under my belt, doing this on my own was going to require purchasing a few things.

With the number of DIY projects starting to build up in my apartment, I decided it was time to invest in a power drill of my own. Turns out, a power drill/portable saw combo at Home Depot only costs $10 more than just a power drill. Considering I was already set to spend the money, naturally, I bought the combo. It was the cheapest brand, Ryobi, but at $99 I wasn’t being picky. I double-checked reviews online, compared the features to the other drills around it, made sure the set came with a lithium-ion battery (not nickel-cadmium, which was the former battery standard but is now being phased out), and that the battery pack would work with any future Ryobi power tools I chose to purchase (next buy: power sander!).

But once you’re the proud owner of a fancy new power drill, you still need two things before you can actually use it: drill bits and screws. I opted for a slightly larger drill bit kit because I wanted to make sure I had a set that included all the basic screwdriver heads. Because I had no idea what kind of screws I’d need for all my drill powered future projects, I settled on this assorted wood screw pack to get me started. I also purchased a variety pack of nails just in case this whole plan blew up in my face and I had to resort to my good ol’ hammer. (For more tips on what you should have in your toolbox, check out Michelle’s suggestions here.)

Note: I have yet to use my portable saw but my vastly more experienced Stepfather strongly suggested I buy myself a Work Mate before using it. It’s a foldable and portable work table with clamps that you can use to saw things more easily (read: without hurting myself).

Step 2: Acquiring Materials

Chances are, wherever you go for wood, they are going to have an overwhelming number of options. There are several key decisions that you will have to make:

Note: Before you go to a lumber supplier (in my case: Home Depot), it is important to measure–actually measure with a tape measure and everything. Don’t be rushed, and don’t skip this, or you’ll end up making the same mistake I did.

First thing you have to decide is what type of wood you want. For a project like this, where no one will be seeing the wood, you can go with a cheaper soft wood like pine or Douglas fir.

Next, you need to decide on what thickness and width you want your wood to be. When I think about lumber, “2-by-4” is more of a name than an actual description. Turns out it’s actually both. The first number is the thickness of the wood and the second is the width. So a 2×4 is 2” thick and 4” wide. Unfortunately, to be extra confusing, lumber is actually identified by what they call nominal lumber sizes, meaning that it is labeled as the size it was before the wood was planed and cut. Therefore a 2×4 was 2” thick and 4” wide. However, now as it lies in front of you, the wood is only 1.5” x 3.5”. Not confusing at all, right? I totally didn’t know that until I was researching for this article, so of course I took the length of my bed (72”) and decided I’d need eight 6″ wide boards. With each of the eight boards spaced 3″ apart this would give me: 48″ of wood + 24″ of space = 72″. When I got home and realized the real measurements of the wood, my 3” between each board turned into 3.5” but it still worked. I wanted the slats to be as thin as possible for the mattress to sit on while still being strong enough to hold it up without bowing, so I went with 1” thick wood. Don’t be afraid to ask for help! The blog post I was following had me looking at 2×12 boards, but the employee helping me saved me a ton of money by suggestion I use 1×6 boards instead.

The next thing you need to figure out is length. My 1×6 boards were each 72” long. (Again, the blog had suggested 16’ (192”) boards, but these were way more manageable and cheaper.)  72” is a lot longer than my full bed, so I needed to trim them down to size. I may now be the proud owner of a portable saw, but I still had the friendly folks at The Home Depot cut my wood for me. The first time I tried this, however, I had been lazy and rushed in my measuring, so the super quick measurements I scribbled down were actually wrong. When I got my perfectly trimmed 52.5” boards home, I discovered that they were too short by 1.5”. One thing the blog had right, which I ignored, was the common bed sizes: if I’d listened to them regarding the width, I would have cut my wood correctly (to 54”) the first time and not wasted $30.

When buying wood, it’s also important to check for defects (like these common wood defects) in each board. When I got home with my second round of correctly cut 54” wood, I realized I had one “weak” board, meaning that the board was easier to bend in the middle than the rest. I already had my boards spaced 3.5” apart and I didn’t want to lose a whole board and risk putting too much weight on the remaining ones. Instead, I put the weak board on top of the metal frame on the end, where it would be more supported and have the least amount of pressure on it.

bed 2Step 3 (which should have been Step 1): Designing using your vast structural engineering knowledge… or what you learned from Google

So, at first, the plan (devised from the blog I’d found) was just to get a bunch of boards and lay them across my frame. This would have been great except that, unlike their example, my bed frame didn’t have anything on the sides to keep the slats from moving or, worse, slipping off. Not wishing to experience this in the middle of the night, I had to do a little extra planning:

Let Me Fix You- Box Spring to Bed Slats

Thanks to my earlier wood measuring error, I had a few extra boards to work with, so I decided to add two support boards to keep the slats from moving and/or slipping off the frame. Once flipped over, the supports would hit against the metal on the frame, thus keeping the slats in place, and look like this:

Let Me Fix You- Box Spring to Bed Slats (1) If only I had made these drawings BEFORE I started and not just for this article. Add that to the lessons-learned list.

This was the final product:

Bed Slats square

After a month of excellent sleep, without injury or sagging, I think it’s safe to call it a success!

Let Me Fix You: The Pink Chest

When you live with someone who has a trunk obsession, you might one day find an ugly, ugly, ugly hot pink cedar chest sitting in your living room. Now, because you have taste (and they do too thankfully), the only way this atrocity can stay is if you take it back to its original wooden self. Bring. It. On.

Before I get started though, let me warn you that this is not so much a DIY instructional as it is story time: the trials and tribulations of someone who’s just gonna do stuff and hope for the best.

The paint job was straight up shit. Bad paint jobs mean one of two things: either the previous owner was a crap painter or they were trying to cover something up. You never know what you’re going to find, but with the beautiful, untouched cedar wood visible inside, there was a very good chance that treasure lay beneath.

The Stripping

First I wiped the chest down with Murphy’s Oil Orange Multi-Use Wood Cleaner Spray (think Windex for wood). The goal wasn’t to clean it, just to get the crusty chunks of dirt off. I decided to start with the back of the trunk, figuring this is where I’d do the least damage if things went awry. In lieu of the regular, noxious smelling paint stripper I’d used years ago, I decided to try Citristrip because it claimed to be low on fumes yet high on results (since my work space was doubling as my living room).

The basic idea behind all paint strippers is that you apply a coat on top of the paint, wait, and then scrape the paint off. I poured out the Citristrip (which has the consistency of melted Gak) smeared it around, poured some more and smeared again. The directions suggested using a paintbrush, but I opted to finger paint with a pair of rubber gloves. And then I waited the requisite 30 minutes for it to do it’s mojo (and another 10 because, well, I forgot to check on it).

With Citristrip, you don’t see the paint bubble up like you do with the oh-so-fun smelling stuff, but the paint will discolor enough to let you know it’s working. You can keep it stripping for up to 24 hours, though I never left it on more than two. But the thicker it is and longer you leave it, the easier the paint scrapes.

I used a 3” putty knife to scrape. I tried to follow the grain, scraping in one direction for the longest possible pass so that most of the paint ended up on my putty knife. Then I wiped it off on a paper towel, threw it into a plastic bag, and got ready for the next long swipe. Most of the paint scraped off like buttah. For the paint stuck in cracks and gouges, I used Ikea’s curved paring knife. Beware: aggressive scraping leads to wood shavings. If (and when) I saw strips of wood peeling off, I stopped and moved on.

pinkchest_648x431

Because I was only working on a modest sized towel, and I like my furniture and my shiny hardwood floor, I had to be very careful about dripping and spraying. This meant I could only strip one side at a time instead of doing the whole thing at once.

The Scrubbing

Even after you scrape off most of the paint, there’s still a goopy, residue left on the wood that just smears if you try to wipe it up with a paper towel. In my head this gunk was full of stripping chemicals that were going to hurt the cedar if they stayed caked on. So I washed each side individually after I stripped it and then I threw it in the bathtub (where it fit perfectly) to scrub it some more.

Originally I was using the Orange Cleaner spray with grade #00 steel wool (steel wool comes in several grades). But by the time I’d stripped 3 sides, I only had a 1/4 of the orange spray bottle left, so I moved on to the more economical Murphy’s Original Oil Soap. The steel wool not only picks up the gunk left by the paint stripper, but it also acts as a gentle sander. Unfortunately, the #00 was just a bit too fine which meant it would get matted with all the crud much more quickly. I almost went through the whole 12 pack, hence switching to the coarser grade #1 steel wool which was much better at lifting up stubborn paint.

The advantage of doing this in a bathtub (or if you’re lucky enough to be outside near a hose) is that there’s a constant supply of water and boy oh boy did that liquid blacken. The water that came off was nasty (a putrid diarrhea color) and it sprayed everywhere. Good news was that it smelled nice. It was probably in the bathtub for hour until the water finally ran beige.

The Sanding (or My Big Mistake)

I left the trunk to dry overnight and when I woke up in the morning it looked awful. I have scrubbed this thing to an ashy death, killing all the potential I spent hours scraping and scrubbing into existence… not really, but it felt like it. Having already read things like this, I was aware that this was another step in the process but it wasn’t any less horrifying.

My naivety led to me to think that all the ashy discoloration would simply go away with some oil and that sanding was only for the rough patches. The wear and tear was cool, why sand that away? So I gave it a mild sanding with some 320 grit sandpaper (yes, sandpaper has grades too) and then I moved on to oiling. In retrospect, this was my big mistake, but more on that later. The only thing I actually sanded was the trim because it had this funky peach fuzz going on along with a faint greenish hue left by the original olive colored paint.

The Finish (But Not Really)

Now for what felt like the daunting part: choosing a finish. There were way too many choices, but I surmised the standards were oil, varnish, shellac and laquer. My biggest concern was ease-of-use in a small space, but I also wanted a natural shine, not a plasticy one, so I went with oil.

Typical oil finishes are Danish Oil, Teak Oil, Tung Oil and Linseed Oil. I didn’t want to stain the cedar wood, I just wanted to, ya know, “moisten” it. Linseed was crossed off simply because none of the pretty, DIY blog posts I’d read used it, Danish oils usually have some stain and other chemicals in them, and Teak tends to darken the wood, so the last man standing was: Tung Oil.

Turns out most stores don’t sell the real stuff (the one I found at Home Depot was a Tung “finish” that had more chemicals than oil in it) so I ended up buying Hope’s 100% Tung Oil from Amazon.

I snapped the rubber gloves back on, poured the honey-like oil on a rag (the size of a wash cloth courtesy of an old towel) and rubbed it in. The smell wasn’t amazing (burnt chestnuts?) but tolerable. I did two coats and let it dry.

For the sallow colored trim, I discovered that Minwax made stain pens with which I could essentially Sharpie my furniture. I picked the Red Mahogany color and even though it didn’t stain perfectly even, probably because I’d oiled it first, it gave the illusion of natural wear over the years.

Finally, I waxed the chest with Feed-N-Wax (because other people said to) and hoped that I was done.

The Real Finish

Unfortunately, even after the wax had dried, there were still noticeable parts of the lid that looked ashy/greenish/blah. Annoyed but determined, I found some 60 grit sandpaper in the toolbox and started sanding my little heart out. Not only did the sanding clear up the discolorations, it actually brought out more the wood grain than I expected.

I’m halfway done with sanding and kicking myself that I didn’t do this earlier. What can I say, I’m an idiot perfectionist. The current plan is to try out a power sander and then oil it back up sans annoying imperfections. I might hold off on the waxing though, it dries matte and I’m not sure I like it. I know I’ve sanded away the shine, but I’m making the prettiest goram chest I can, even if I have to backtrack.I started this project having no idea what I was doing, but at the end of the day it’s all trial and error whether you have a manual or not. Just accept that you might screw it all up… or you might not. I’m still figuring it out.

Extra Credit: Apparently, to avoid spontaneous combustion, this is how you dispose of oil soaked rags: